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Meco FAP

Meco Flex Antenna Plating System (FAP): a unique cost-effective additive process for RFID antenna manufacturing, Flexible PCB and Copper Clad Laminate (CCL).

Details

The Solution for Tomorrow's Low Cost RFID Antenna Production

Low cost RFID applications are currently in the global spotlight. The market volume is expected to ramp up rapidly when total tag cost drops to only a few cents. Antenna inlays for RFID passive tags are currently made out of etched copper or aluminium and, in some cases, (expensive) conductive ink. Neither production methods meet the market perspective of low cost production of high reliability tags.

Additive Copper Process

Meco has developed an additive copper process for plating low cost antenna inlays. The concept is very simple; select a substrate, print the required antenna design in ink, and then plate copper to the required thickness! The process is completed after plating by pick & placement of a chip and final lamination.

Conductive Ink for Seed Layer Printing

For printing the antenna pattern a conductive ink (e.g. a low cost non-silver ink) is used. You can directly electroplate the required copper on top of the ink layer. The ink layer for the Meco process is only used as a seed layer, the conductive is achieved with the plated copper layer. The Meco FAP therefore only requires a poor conductive ink layer of a few microns acting as a seed layer for the electroplating process. This thin ink layer can be printed in several ways, such a gravure, silk-screen, flexo or by inkjet printing system.

High Product Flexibility/No Change-Over Time!

The system can handle a wide range of different antenna designs (HF, UHF), without any product related parts resulting in zero downtime when changing over from one antenna design to the other! In general, to achieve a good Q-value a copper layer in a range of 3 - 12 micron is required, depending on antenna pattern and frequency band (13.56MHz, UHF).

System Scalability

The Meco FAP system is computer controlled and has a modular setup of plating drums including dereeling and rereeling equipment, web handling system and pre-treatment and post-treatment stations. Due to its modular setup you can start with a small size system to reduce the initial investment, and when the volumes ramp up you simply add a number of plating modules later on.

Additive Copper Process Versus Thick Silver Paste Process

By replacing the expensive thick silver paste for a thin ink seedlayer with an cheap copper plated layer the total production cost will drop dramatically and functionallity becomes even better (read range).

Additive Copper Process Versus Etching Process

First, waste reduction (no etching) and secondly, a significant reduction of process steps resulting in inlay cost of only a few cents!

Specifications

FAP 330 EcolineFAP 430FAP 650
Substrate width330 mm430 mm650 mm
Number of plating drums44 / 8 / 12 / 164 / 8 / 12 / 16
Web speed0.5 - 2 m/min0.5 - 12 m/min0.5 - 12 m/min
Antenna designHF / UHFHF / UHFHF / UHF

 

General Input Requirements

  • Substrate material: PET, PVC or coated paper
  • Substrate thickness: 23 - 150 micron
  • Surface resistance of seed layer: < 300 mOhm/square

Options

  • Strap plating option for HF antenna. This option allows plating on both sides of the substrate in one pass
  • For FAP 330 Ecoline: close loop rinsing option. This makes waste water treatment no longer necessary

Besi Netherlands B.V.

Tel: +31 26 319 6100

sales@remove-mebesi.com

Besi Switzerland AG

Tel: +41 41 749 5111

sales@remove-mebesi.com

Besi Austria GmbH

Tel: +43 5337 6000

sales@remove-mebesi.com

Meco Equipment Engineers B.V.

Tel: +31 416 384 384

sales@remove-mebesi.com

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